Products

In roll forming, almost everything is considered custom. What makes it unique and really custom are the endless combinations between: roll-formed product shape (S), material mechanical properties (MMP), different material thickness – same profile (MT), holes pattern and notches (H&N), (HL) holes location and sizes within certain length, roll forming machine design type (RFMT), quality (RFMQ) and age (RFMA), (LS) line speed, line configuration – pre-cut or post-cut (LC), cut to length accuracy (CTL) etc & etc. In this formula a custom roll forming product (CRFP) is a function of all these variables:

CRFP = f(S + MMP + MT + H&N + HL + RFMT + RFMQ + RFMA + LS + LC + CTL+ etc.)

Within the same shape similarity, small change in one of the above variations creates brand new combination and different solutions. What is the right solution for your product?

Talk to our experts – call 905-751-0339

Building and construction industry in the last decade increased tremendously its consumption of roll formed products . Stud and tracks roll formed products are like commodities. We offer complete Stud and track rollforming lines for the following range of material thicknesses:

• Light gauge: 25Ga to 20Ga
• Heavy gauge: 20Ga to 14Ga
• Joists: 12 Ga

KOLEV residential metal door (Steel Door) technology is designed for manufacturing doors from a single metal sheet to a complete polyurethane foamed door. The line is designed with options for door thickness.

• 1 3/4″ North American standard
• 1 1/2″ – Mexico and Latin America

Door sizes:

• Width: Min 24″ – Max 42″
• Height: Min 60″ – Max 92″
• Line speed: 3-4 doors per min

Line options:

• Fully Automated (95%)
• Semi-Automated

Variety of wall panels requires different line configuration. KOLEV technical team is expert to  configure the most efficient line for your wall panel.

Our corrugated panel lines are offered in 2 type running modes: Stop and Go or Continuous Run

• Line Speed up to 70 meters per min
• Material thickness 0.45mm to 1.25mm zinc coated or pre-paint
• Part cutlength 2m to 12 m

Line configuration and options:

1. Ten-ton Uncoiler – Optional with coil car
2. Entry Feed up Scissor table
3. Rear cutter
4. Entry Lubrication Unit
5. Entry Guide
6. Roll forming machine (Single or Double Decker)

• Roll tooling space – 1110mm to 1550 mm
• Quantity Roll forming Stations – from 12 to 28
• Standard shaft Diameter – 90mm, 100mm or 110mm
• Bonfiglioli gear reducers and chain transfer
• Structural I beam or tubular base

1. High speed Flying Cut-Off shear (Continuous run)
2. Stationary Cut-Off shear (Stop and Go)
3. Material handling system

• High speed drop stacker with inline run out roller conveyor, or
• Standard Drop Off stacker with inline or side discharge conveyor (roller or chain conveyor)

This unique tube mill is designed and manufactured with our European partner Villoria – Bulgaria. It is one of the kind roll mill capable to produce square tubes HF resistance weld in wide range of material thickness from 3mm to 10mm – hot rolled steel in sizes:

• 100mmX100mmX3mm to 250mmX250mmX10mm
• Speed 15-35m/min

KOLEV Engineering material handling systems are designed to process material at pre-roll forming (pre-punching) stage or at post cut stage for stacking, packaging or bundling. Parts often require post secondary operations automatically, right after roll forming. Our special transfer systems keep the production flow without interruption.